Ceramsite Foam Concrete Wall Panel Production Line
Lightweight foam concrete wall panels manufacturing
Ceramsite Foam Concrete Wall Panel Production Line
Lightweight foam concrete wall panels manufacturing
The production process for ceramsite foam concrete wall panels involves using cement as a binder and ceramsite as the lightweight aggregate. The main raw materials include sand, fly ash, stone powder, industrial waste residues, and other essential ingredients. A physical foaming agent serves as the aerating agent. During production, the foaming agent is diluted at a ratio of 1:40 and transformed into a white paste foam using a physical foam generator. This foam is then transported by an air pump to a horizontal mixer, where it is mixed with the other raw materials. Our technology integrates advanced methods from Germany's Luca Industries International, enhancing lightweight foam concrete wall panels production lines to meet various capacity requirements.
The main components of the production line include the raw material mixing & dosing station, concrete block moulds, demoulding crane, tongue and groove milling machine, horizontal and vertical cutting machines, and the concrete clamp lifting and stacking machine. We categorize the foam concrete wall panel production line into small, medium, and large categories, with a daily output of 100-1000m³ and power capacity of 200-600kW. We specialize in providing project planning solutions based on clients' equipment requirements and raw material properties.
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Output: 500-10000m³/day
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Number of operators: 6-15 person
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Total area of plant: 5000-20000m²
- Examples
- Specifications
- Configurations
- Projects
Ceramsite foam concrete wall panels, evolved from foam concrete wall panels, are also known as ceramist lightweight wall panels.
- Length: 2400mm, 2700mm, 3000mm
- Width: 610mm
- Thickness: 60mm, 90mm, 100mm, 120mm, 150mm
- Compressive strength: 3.0-7.5Mpa
- Panel density: 40-90kg/m²
| Required production space | Width:20-60m Length:80-200m Height:≥6m |
| Curing area | 2000-8000m² |
| Total power | 200-600kW |
| Voltage | 380V |
| Water consumption | 50-500ton/day (depending production output) |
| Number of operators | 6-15 person |
| Total area of plant | 5000-20000m² |
| Output | 500-10000m³/day |
| Temperature | Room temperature,≥ 0℃ (additional heating is required for below 0℃) |
Note: Flexibly adjust according to the production line output.
- High efficiency: continuous online production and in-line cutting of the concrete cake; compared to other manufacturers, it offers higher production capacity, and for the same output, reduces labor by 3-5 people, lowering labor costs.
- Precision: high-precision, high-speed rotary band saw cutting of the concrete cake; with a cutting error of ≤1mm.
- Energy efficiency: the equipment has low power consumption, operates in segments, and has low energy usage, saving on electricity costs.
- Environmental friendliness: the equipment operates with low noise, uses water spray dust removal during cutting, and keeps the workshop dust-free.
- Flexibility: the production capacity can be freely chosen according to the type of mould; it allows for multi-type production with one machine serving multiple purposes.
- Reliability: authorized technology from Germany's Luca Industries; backed by an experienced technical team, ensuring worry-free after-sales service.
- Multi-functionality: can produce different types of wall panel products, such as foam concrete wall panels, EPS foam concrete wall panels, ceramist foam concrete wall panels, and aerated concrete wall panels.
To successfully establish this ceramsite foam concrete wall panel production line, we have compiled essential information for setting up the factory.
