Foam Concrete Block Production Line
Lightweight foam concrete blocks manufacturing
Foam Concrete Block Production Line
Lightweight foam concrete blocks manufacturing
The production process for foam concrete blocks uses cement as a binder, combined with sand, fly ash, stone powder, industrial waste residues, and other materials as the main raw ingredients. A physical foaming agent is employed as the aerating agent. During production, the liquid foaming agent is diluted at a ratio of 1:40 and converted into a white foam paste using a physical foam generator. This foam is then transported by an air pump to a horizontal mixer, where it is mixed with the raw materials. Our technology incorporates advanced methods authorized by Germany's Luca Industries International, enhancing the concrete block production lines to meet various capacity requirements.
The main equipment for the foam concrete block production line includes the raw material mixing and dosing station, concrete block moulds, demoulding crane, horizontal and vertical cutting machines, and the concrete clamp lifting and stacking machine. We classify the production lines into small, medium, and large categories, with a daily output ranging from 100 to 1000 cubic meters and a power capacity of 200-600kW. We specialize in offering project planning solutions tailored to clients' equipment needs and raw material properties.
- Output: 100-1000m³/day
- Number of operators: 6-15 person
- Total area of plant: 5000-20000m²
- Examples
- Specifications
- Configurations
- Projects
Foam concrete blocks, also known as aerated bricks or lightweight bricks. This product meets the Chinese JCT1062-2022 standard and also complies with Russian GOST 25485-2019.
Block size (adjustable)
- 600×300×100mm
- 600×300×150mm
- 600×300×200mm
- 600×200×100mm
- 600×200×200mm
- 600×300×240mm
- 600×350×200mm
Compressive strength: 3.0-7.5MPa
Block density: 500-900kg/m³
- Line speed: 100-1000m³/day
- Power: 200-600kW
- Processing thickness: 100-300mm
Required production space | Width:20-60m Length:80-150m Height:≥6m |
Curing area | 2000-8000m² |
Total power | 200-600kW |
Voltage | 380V |
Water consumption | 50-500ton/day (depending production output) |
Number of operators | 6-15 person |
Total area of plant | 5000-20000m² |
Output | 100-1000m³/day |
Temperature | Room temperature,≥ 0℃ (additional heating is required for below 0℃) |
Note: Flexibly adjust according to the production line output.
- High efficiency: with continuous online production and in-line cutting of the concrete cake, this concrete block production system achieves higher production capacity while reducing the need for 3-5 workers per output, thus lowering labor costs.
- Precision: high-precision, high-speed rotary band saw cutting of the concrete cake; with a cutting error of ≤1mm.
- Energy efficiency: the equipment has low power consumption, operates in segments, and has low energy usage, saving on electricity costs.
- Environmental friendliness: the equipment operates with low noise, uses water spray dust removal during cutting, and keeps the workshop dust-free.
- Flexibility: the production capacity can be freely chosen according to the type of mould; it allows for multi-type production with one machine serving multiple purposes.
- Reliability: authorized technology from Germany's Luca Industries; backed by an experienced technical team, ensuring worry-free after-sales service.
- Multi-functionality: the rectangular mould production line can simultaneously produce block and wall panel products.
To help you better choose different types of equipment, we have listed the types of moulds and pictures taken at our users’sites.