Expanded Polystyrene Foamed Concrete Block Production Line
Lightweight EPS foam concrete blocks manufacturing
Expanded Polystyrene Foamed Concrete Block Production Line
Lightweight EPS foam concrete blocks manufacturing
The concrete block production process uses cement as a binder and EPS particles as insulation material, with sand, fly ash, stone powder, industrial waste residues, and other materials as the main raw ingredients. A physical foaming agent acts as the aerating agent. During production, the liquid foaming agent is diluted at a ratio of 1:40 and converted into a white foam paste using a physical foam generator. This foam is then transported by an air pump to a horizontal mixer, where it is mixed with the raw materials. Our technology incorporates advanced methods authorized by Germany's Luca Industries International, enhancing concrete block production lines to meet various capacity requirements.
The key equipment for the concrete production line includes a raw material mixing and dosing station, concrete block moulds, a demoulding crane, horizontal and vertical cutting machines, and a concrete clamp lifting and stacking machine. Our foam concrete block production lines are available in small, medium, and large sizes, offering daily outputs from 100 to 1000 cubic meters and a power capacity ranging from 200 to 600kW. We provide customized project planning solutions tailored to the specific equipment requirements and raw material properties of our clients.
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Output: 100-1000m³/day
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Number of operators: 6-15 person
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Total area of plant: 5000-20000m²
- Examples
- Specifications
- Configurations
- Projects
Expanded polystyrene (EPS) foamed concrete blocks, also known as self-insulating blocks or homogeneous self-insulating blocks, are used for walls in cold and severe cold regions. This product meets the Russian GOST 25485-2019 standard for lightweight EPS foam concrete blocks manufacturing.
Block size (adjustable)
- 600×300×100mm
- 600×300×150mm
- 600×300×200mm
- 600×200×100mm
- 600×200×200mm
- 600×300×240mm
- 600×350×200mm
Compressive strength: 3.0-7.5MPa
Block density: 500-900kg/m³
| Required production space | Width:20-60m Length:80-150m Height:≥6m |
| Curing area | 2000-8000m² |
| Total power | 200-600kW |
| Voltage | 380V |
| Water consumption | 50-500ton/day (depending production output) |
| Number of operators | 6-15 person |
| Total area of plant | 5000-20000m² |
| Output | 100-1000m³/day |
| Temperature | Room temperature,≥ 0℃ (additional heating is required for below 0℃) |
Note: Flexibly adjust according to the production line output.
- High efficiency: enables continuous online production and in-line cutting of the concrete cake, significantly boosting production capacity. For the same output, it reduces the need for 3-5 workers, effectively lowering labor costs.
- Precision: high-precision, high-speed rotary band saw cutting of the concrete cake; with a cutting error of ≤1mm.
- Energy efficiency: the equipment has low power consumption, operates in segments, and has low energy usage, saving on electricity costs.
- Environmental friendliness: the equipment operates with low noise, uses water spray dust removal during cutting, and keeps the workshop dust-free.
- Flexibility: the production capacity can be freely chosen according to the type of mould; it allows for multi-type production with one machine serving multiple purposes.
- Reliability: authorized technology from Germany's Luca Industries; backed by an experienced technical team, ensuring worry-free after-sales service.
- Multi-functionality: the rectangular mould production line can simultaneously produce block and wall panel products.
To help you better choose different types of equipment, we have listed the types of moulds and pictures taken at our users’ sites.
