Ceramsite Foam Concrete Block Production Line
Lightweight foam concrete blocks manufacturing
Ceramsite Foam Concrete Block Production Line
Lightweight foam concrete blocks manufacturing
The production process for ceramsite foam concrete blocks utilizes cement as a binder and ceramsite as the lightweight aggregate, along with sand, fly ash, stone powder, industrial waste residues, and other materials as the primary raw ingredients. A physical foaming agent serves as the aerating agent. During production, this foaming agent is diluted at a 1:40 ratio and transformed into a white foam paste using a foam generator. The foam is then pumped into a horizontal mixer, where it is blended with the other raw materials. Our technology integrates advanced methods from Germany's Luca Industries International, optimizing ceramsite foam concrete blocka production lines to meet various capacity requirements.
We categorize the foam concrete block production line into small, medium, and large categories, with a daily output of 100-1000m³ and power capacity of 200-600kW. We specialize in providing project planning solutions based on clients' equipment requirements and raw material properties.
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Output: 100-1000m³/day
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Number of operators: 6-15 person
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Total area of plant: 5000-20000m²
- Examples
- Specifications
- Configurations
- Projects
Ceramsite foam concrete blocks, evolved from foam concrete blocks, are also known as ceramist aerated bricks or ceramist lightweight bricks.
Block size (adjustable)
- 600×300×100mm
- 600×300×150mm
- 600×300×200mm
- 600×200×100mm
- 600×200×200mm
- 600×300×240mm
- 600×350×200mm
Compressive strength: 3.0-7.5MPa
Block density: 500-900kg/m³
- Line speed: 100-1000m³/day
- Power: 200-600kW
- Processing thickness: 100-300mm (customizable)
| Required production space | Width:20-60m Length:80-150m Height:≥6m |
| Curing area | 2000-8000m² |
| Total power | 200-600kW |
| Voltage | 380V |
| Water consumption | 50-500ton/day (depending production output) |
| Number of operators | 6-15 person |
| Total area of plant | 5000-20000m² |
| Output | 100-1000m³/day |
| Temperature | Room temperature,≥ 0℃ (additional heating is required for below 0℃) |
Note: Adjust flexibly according to the production line output.
- High efficiency: enables continuous online production and in-line cutting of the concrete cake, significantly boosting production capacity. It also reduces the need for 3-5 workers per output, effectively lowering labor costs.
- Precision: high-precision, high-speed rotary band saw cutting of the concrete cake; with a cutting error of ≤1mm.
- Energy efficiency: the equipment has low power consumption, operates in segments, and has low energy usage, saving on electricity costs.
- Environmental friendliness: the equipment operates with low noise, uses water spray dust removal during cutting, and keeps the workshop dust-free.
- Flexibility: the production capacity can be freely chosen according to the type of mould; it allows for multi-type production with one machine serving multiple purposes.
- Reliability: authorized technology from Germany's Luca Industries; backed by an experienced technical team, ensuring worry-free after-sales service.
- Multi-functionality: the rectangular mould production line can simultaneously produce block and wall panel products.
To help you better choose different types of equipment, we have listed the types of moulds and pictures taken at our users’sites.
