Foam Concrete Wall Panel Production Line
Lightweight foam concrete wall panels manufacturing
Foam Concrete Wall Panel Production Line
Lightweight foam concrete wall panels manufacturing
In the production of foam concrete wall panels, cement is used as a binder, combined with sand, fly ash, stone powder, industrial waste residues, and other materials as the primary raw ingredients. A physical foaming agent serves as the aerating agent. During the process, the liquid foaming agent is diluted at a 1:40 ratio and transformed into a white paste foam using a physical foam generator. This foam is then transported by an air pump to a horizontal mixer, where it is mixed with the other raw materials. Our technology integrates advanced methods licensed from Germany's Luca Industries International, optimizing foamed concrete wall panel production lines to accommodate various capacity requirements.
We categorize the foam concrete wall panel production line into small, medium, and large categories, with a daily output of 100-1000m³ and power capacity of 200-600kW. We specialize in providing project planning solutions based on clients' equipment requirements and raw material properties.
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Output: 500-10000m²/day
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Number of operators: 6-15 person
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Total area of plant: 5000-20000m²
- Examples
- Specifications
- Configurations
- Projects
Foam concrete wall panels, also known as aerated or lightweight partition panels, are components used in modern construction. These wall panels are widely used for manufacturing durable, energy-efficient concrete walls, offering excellent insulation and structural benefits.
- Length: 2400mm, 2700mm, 3000mm
- Width: 600mm
- Thickness: 50mm, 75mm, 100mm, 120mm, 150mm, 200mm
- Compressive strength: 3.0-7.5Mpa
- Panel density: 40-90kg/m²
- Line speed: 500-10000m²/day
- Power: 200-600kW
- Processing thickness: 60-300mm
| Required production space | Width:20-60m Length:80-200m Height:≥6m |
| Curing area | 2000-8000m² |
| Total power | 200-600kW |
| Voltage | 380V |
| Water consumption | 50-500ton/day (depending production output) |
| Number of operators | 6-15 person |
| Total area of plant | 5000-20000m² |
| Output | 500-10000m²/day |
| Temperature | Room temperature,≥ 0℃ (additional heating is required for below 0℃) |
Note: Flexibly adjust according to the production line output.
- High efficiency: features continuous online production and in-line cutting of the concrete cake, significantly improving production capacity. It also reduces the need for 3-5 workers per output, effectively lowering labor costs.
- Precision: high-precision, high-speed rotary band saw cutting of the concrete cake; with a cutting error of ≤1mm.
- Energy efficiency: the equipment has low power consumption, operates in segments, and has low energy usage, saving on electricity costs.
- Environmental friendliness: the equipment operates with low noise, uses water spray dust removal during cutting, and keeps the workshop dust-free.
- Flexibility: the production capacity can be freely chosen according to the type of mould; it allows for multi-type production with one machine serving multiple purposes.
- Reliability: authorized technology from Germany's Luca Industries; backed by an experienced technical team, ensuring worry-free after-sales service.
- Multi-functionality: can produce different types of wall panel products, such as foam concrete wall panels, EPS foam concrete wall panels, lightweight aggregate foam concrete wall panels, and aerated concrete wall panels.
To successfully implement the foam concrete wall panel production line, we have compiled a list of essential information you need to set up the factory.
